Foxmere Technologies

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S7 EAL Level 3

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Course Outline

This course meets ELCAS criteria.

To achieve unit certification, candidates must be able to:

  • Demonstrate an understanding of the internal architecture of PLCs, their applications and knowledge of the number systems they use.
  • Demonstrate an understanding of typical input and output devices used with PLCs, their selection and how they are interfaced to the PLC.
  • Investigate and display an understanding of the basic programming techniques used with PLCs.
  • Produce a correctly developed program for a PLC to control a specified process and document the completed program to a satisfactory standard.
  • Demonstrate an understanding of how to monitor PLC operation, force devices and fault find PLC controlled processes.

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Equipment per Delegate

  • Siemens S7-300 or S7-400 PLC.
  • PC or laptop.
  • Simulator.

Course Content

To fault find a system you need to know exactly how it works.

How exactly does a PLC work?

  • The LED on the output card means I am getting voltage out right?
  • What exactly happens in-between? Theres more than just a program in the CPU.
  • How exactly does it scan the program?
  • What is this Watchdog Timer? Is it that important?
  • Can I use the same output twice? That's bad programming isn't it?
  • A PLC is a logic controller, so use a logical approach to fault find it.
  • What are the 8 simple test points to check?
  • Is forcing a bit and toggling a bit is pretty much the same?

How do I do the following?

  • How do I check the power is on and the PLC is in the right mode (RUN or Program).
  • Check for a fault condition.
  • Establish a link to the PLC (accessible nodes).
  • If comms problem check PG/PC interface.
  • Create a blank project and take a backup.
  • Open project for PLC and go online.
  • Interrogate diagnostics buffer.
  • Identify a software / hardware fault.
  • Change the battery.
  • Change modules if necessary (with and without spares).
  • Identify a PLC or comms fault (Profibus or MPI).
  • Check all settings against a template, node address, etc.
  • Check hardware configuration.
  • Clear memory and download program.
  • Check software against latest copy (Compare function).
  • Monitor program.
  • Searching for specific operands and instructions.
  • Changing timer, counter values online.
  • Making minor mods online and offline.
  • Check or create a VAT table to establish parameter status.
  • Force a parameter if required.
  • Call up reference data to assist with software diagnostics.
  • Archive and retrieve project.
  • Display documentation (symbols, comments).
  • Reassign an IO address and change software addresses (Rewire function).
  • Printing cross reference / program listings, etc.

Background information also covered.

Understanding the following

  • Number formats, bits, bytes, words, double words.
  • Binary, HEX, octal, floating point, integer.
  • Data types and parameter types, bool, etc.
  • Block types.
  • Variable types (local and global).
  • How to monitor various blocks.
  • Ladder, STL programs.
  • Basic Instructions, contacts, set, reset, etc.
  • Timers and counters.
  • Comparators, maths.
  • How to make minor modifications.
  • Altering values in a VAT table.
  • Back-tracking through a program to establish where power flow stops.
  • Overall reset procedure.
  • Fault finding tips.

Booking

Provisional bookings can be made via email, phone or letter. Confirmation in writing with a purchase order number is required four weeks prior to the course start date.

Dates may be offered to other customers after this date.

Joining instructions are sent out approximately two weeks prior to the course start date.

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Course Times

Typical course times are 09:00 to 16:30. Alternative arrangements can be made for customised and on-site courses.

Lunch

A light lunch will be provided when training at our in-house facility.

Payment and Cancellations

Fees are based upon payment being made to confirm course booking. Should you be unable to meet these terms please advise us as we will be able to re-quote on your payment terms.

Prices are quoted exclusive of VAT. New Customers are required to pay pro forma.

Requests for cancellation must be made via email or letter. Cancellation charges may apply.

Course Specifics

PLC

Siemens S7-300 / S7-400

Software

Simatic Manager

Duration

10 days

Max. Delegates

8

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